Isaack Masan

Process Controller - MSP

Experienced Process Controller with 6 months in the role at a Mineral Separation Plant and 10 years as a Process Operator in the same company. Previously worked as a Process Controller in the cement industry for 1 year. Demonstrates a strong background in optimizing plant operations, troubleshooting equipment, and ensuring product quality. Proficient in modern processing systems, adhering to safety protocols, and maintaining environmental compliance. Known for problem-solving skills, technical expertise, and a proactive approach to enhancing operational efficiency. Adept at working collaboratively to achieve production goals and improve plant performance.

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Most Recent Job

Process Controller - MSP

Base Titanium Ltd

Kwale, Kenya

01/05/2024
Ongoing
Job Description/Purpose

To oversee and manage the operation of the plant’s processing systems to ensure efficient and effective mineral separation.

Job Responsibilities

  • Continuously monitor and assess up to 20 distinct processing parameters in real-time to ensure smooth operation.
  • Maintain overall plant efficiency at 95% or higher by closely tracking performance metrics and making necessary adjustments.
  • Adjust process controls and equipment settings based on real-time data to ensure that product quality remains within a 5% deviation from the target specifications.
  • Efficiently resolve 80% of process deviations within a 30-minute timeframe to minimize disruptions and maintain production flow.
  • Diagnose and address up to 15 equipment issues per month by identifying root causes and implementing effective solutions.
  • Collaborate with maintenance teams to achieve a 90% reduction in equipment downtime, ensuring that plant operations are minimally affected by mechanical issues.
  • Conduct thorough daily safety inspections to identify potential hazards and ensure adherence to safety protocols.
  • Ensure 100% compliance with safety regulations and environmental standards, addressing any violations or issues with corrective actions within 24 hours.
  • Record and analyze data from up to 10 key process indicators, using this information to make informed decisions and optimize plant operations.
  • Generate and present detailed weekly performance reports to management, highlighting key metrics and areas for improvement.

Key Achievement

Additional Job Experience

Process Controller

Mombasa Cement Ltd

Nairobi, Kenya

02/05/2012
Job Description/Purpose

responsible for overseeing and optimizing the cement production process to ensure the efficient and effective manufacture of cement.

Job Responsibilities

  • Oversee up to 10 key process parameters, including temperature, pressure, and flow rates, using control systems.
  • Make real-time adjustments to process settings to maintain optimal conditions, aiming for a 95% or higher operational efficiency rate.
  • Maintain product quality standards with a target of less than 2% deviation from specified quality parameters.
  • Apply corrective actions and coordinate with maintenance teams, aiming for a reduction in downtime by at least 15% annually.
  • Detect and address process or equipment issues within 30 minutes of occurrence to minimize downtime.
  • Propose and implement process changes with a goal of increasing production efficiency by 5% year-over-year.
  • Follow safety protocols and environmental regulations with a goal of zero safety incidents and 100% regulatory compliance.
  • Generate daily and weekly production reports detailing process performance, issues, and quality control results.
  • Keep accurate records of process parameters and production data, ensuring 100% data accuracy.

Key Achievement

Education

Highest Level

Diploma in Chemical Engineering

Technical University of Kenya

12/01/2009
07/12/2011
Activities and Societies

Additional Education

Kenya Certificate of Secondary Education

Meteitei Secondary School

13/01/2004
10/12/2007
Activities and Societies

Training

Professional Qualification Training One

Competency in Australian Standards NOHS:7017 Forklift Operations

Internal (Obtained at Base Titanium)

03/09/2017
Professional Qualification Training Two

Occupational, Health & Safety Training

Internal (Obtained at Base Titanium)

08/04/2014
Hobbies

  • Swimming

Languages

  • Swahili
  • English

Contact Information

masanisaack@gmail.com