Pius Kipkosgei Maiyo

Process Operator MSP

With a robust background spanning more than a decade within the processing and operational realms of the industrial sector, I bring forth a wealth of experience underscored by a Diploma in Chemical Engineering. Currently positioned as a dedicated process operator, I seamlessly transition into the role of process controller when the need arises.

My professional ethos is anchored in innovation and problem-solving prowess, traits that consistently drive me to navigate and resolve intricate challenges with ingenuity. Committed to excellence, I approach each task with unwavering dedication, ensuring that every endeavor I embark upon is executed to the pinnacle of quality standards. Through a combination of technical acumen, strategic thinking, and a relentless pursuit of perfection, I continuously endeavor to elevate operational efficiency and contribute meaningfully to organizational objectives.

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Most Recent Job

Process Operator

Base Titanium Limited

Kwale

12/07/2013
Ongoing
Job Description/Purpose

Responsible for operating and maintaining equipment and machinery in the plant environment.

Job Responsibilities

  • Commission Mineral Separation Plant (MSP) where Heavy Mineral Concentrate (HMC) from the Pretorius Concentrator Plant (PCP) is separated into the saleable products i.e. Ilmenite, Rutile and Zircon
  • Ensuring that safety standard is followed to the later and repairs are carried out according to work instructions and safety requirements/procedures
  • Controlling and monitoring fluidized Bed dryers of Capacity 84tph for HMC feed, 35tph Re-heater for Rutile feed and Zircon Dryer
  • And ensuring that all separators such as rare earth drums, rare earth rolls and high tension rolls are in good condition during operation always
  • Ensuring that samples are taken for analysis in time for proper quality control of products as by company target
  • Ensure production loss and equipment failure are kept to minimum
  • Ensure maintenance personnel are appropriately consulted and informed
  • Ensure that breakdowns are rectified cost-effectively and in the shortest time possible, maintenance is done without damage to or interference with other parts or system
  • Promoting and maintain safe and clean working environment
  • Monitoring and controlling pumps flow, pressures, densities and tones throughout the system in wet plant as well as reporting any abnormally on equipment conditions
  • Built and maintained strong working relationships with other team members, management and other departments to improve production delivery times and targets as well as minimizing downtimes.
  • Carry out basic machinery and tool maintenance efficiently, minimizing operational downtime.
    Permit to work Authorizer/ Isolation
    – Ensure that JSA is filled correctly before issuing work permit.
    – Ensure correct permit is issued for the job.
    – Ensure proper isolation is done.
    – Following LOTO procedures for isolation.

Key Achievement

Promote teamwork with shift team which improved shift performance.

Additional Job Experience

Process Technician

Mombasa Cement Ltd

Kilifi

01/09/2010
28/06/2013
Job Description/Purpose

Monitor and improve manufacturing processes.

Job Responsibilities

  • Carrying out production processes within the company and ensuring achievement of quality targets of products.
  • Checking out and reporting ongoing equipment and facilities installation projects.
  • Carrying out maintenance of equipment so as to meet production target.
  • Operation of Horizontal mills with capacity of 275 TPH Raw mill, 30 TPH Coal mill
  • Control operation of Double Impact Rotary Crusher with capacity of 850tph
  • Operated 60m long and 4m diameter with production of 3000 TPD Rotary Kiln with Preheater.
  • Ensured targeted quality production is achieved as per desired product quality target
  • Ensuring smooth running of the plant operations without or minimum downtime.
  • Coordinating with production team to sort out problems arising and hampering production
  • Upholding safety and good housekeeping standards in line with environmental, health and safety policies
  • To carry out inspections and maintenance of the process equipment during shutdowns and Supervision of spillage cleaning work during shutdowns
  • Ensuring availability of tools and spares required for shift process teams
  • Preparing and maintaining continues daily production reports and log sheets.
  • Followed detailed mixing instructions precisely, monitoring equipment, temperature and taking test samples at specified times.

Key Achievement

Education

Highest Level

Diploma in Chemical Engineering

Eldoret National Polytechnic

09/01/2007
27/11/2009
Activities and Societies

Peer Counseling

Additional Education

Kenya Certificate of Secondary Education (K.C.S.E.)

Kimaren Secondary School

08/01/2002
25/11/2005
Activities and Societies

Training

Professional Qualification Training One

Occupational Health and Safety

Internal (Obtained at Base Titanium)

25/02/2019
Professional Qualification Training Two

Mineral Sands Production Process

Internal (Obtained at Base Titanium)

25/02/2019
Hobbies

  • Reading novels
  • Watching movies and exploring the internet
  • Traveling
  • Listening music

Languages

  • Swahili
  • English

Contact Information

pmaiyo28@gmail.com